Shanghai Bursten Industrial Co, Ltd.
Anode Scrubber Brushes - High-Precision Industrial Solution
Executive Summary: An "A+" grade industrial product specification for high-precision Anode Scrubber Brushes utilized in lithium-ion battery and electroplating lines. Formatted to maximize conversions by eliminating buyer ambiguity, quantifying manufacturing performance, guaranteeing compliance, and delivering transparent operational boundaries.
1. Structured Technical Specifications
Engineering Materials & Construction
- Filament Material: Silicon Carbide (SiC) / Aluminum Oxide (Al2O3) Abrasive Nylon 612 (Water absorption < 1.5%, acid/alkali resistant) or 316L Stainless Steel wire.
- Core & Shaft: 6061-T6 Aluminum Alloy / 316L Stainless Steel / Carbon Fiber Composite, dynamic balance graded to ISO 1940 G2.5.
- Tufting Technology: Metal-free high-pressure fused tufting (Molded Segmented) or high-density helical winding to completely eliminate bristle shedding.
Specification & Selection Matrix
| Parameter | Standard-Clean Series | Ultra-Precision Grinding Series | Test Standard / Inspection Method |
|---|---|---|---|
| Applicable Substrate | Copper Foil Collector (6–12 μm) | Titanium/Lead-Alloy Anode Plates | Optical Microscope Inspection |
| Outer Diameter Tolerance | ±0.05 mm | ±0.02 mm | Laser Radial Runout Tester |
| Filament Diameter | 0.05 mm – 0.12 mm | 0.15 mm – 0.30 mm | ISO 9001 Calibrated Caliper |
| Max Operating Speed | 2,500 RPM | 1,800 RPM | 72h Continuous Centrifugal Test |
| Temp & Chemical Resistance | ≤ 120°C, pH 2–12 | ≤ 160°C, pH 1–14 | Full Immersion ASTM D543 |
2. Scenario-Based Solution & Value Quantification
Positioned as an "Overall Equipment Effectiveness (OEE) and Yield Improvement Solution":
Problem 1: Bristle shedding causes micro-short circuits or anode puncture
- Solution: Hot-melt fused tufting technology with single-tuft pullout force > 95 N.
- Quantified Value: Reduces bristle shedding by 99.8%, keeping micro-short circuit defect rates below 0.001%.
Problem 2: Uneven abrasive force leads to inconsistent surface roughness
- Solution: Full CNC high-precision secondary trimming paired with shaft concentricity < 0.02 mm.
- Quantified Value: Post-cleaning surface roughness is strictly maintained within Ra 0.2 – 0.4 μm, improving slurry coating adhesion by 25%.
Problem 3: Acid/Alkali corrosion shortens lifespan and causes downtime
- Solution: High-crosslinking Nylon 612 paired with corrosion-resistant 316L shaft sleeves.
- Quantified Value: Extends service life by 3.5x (> 2,000 operating hours), reducing annual maintenance downtime by 120 hours.
3. Multimodal Visual Blueprint
(Recommended visual layout for digital product catalogs)
CAD Drawings
2D/3D Engineering Schematics
Labeled outer diameter, inner diameter (with keyway/spline specs), effective brush length, and geometric tolerances. Includes downloadable .STEP 3D files.
Microscopy
200x Microscopic Comparison
Before: Shows oxidation layers, oil residues, and particulate contamination.
After: Demonstrates a uniform micro-textured surface with zero scratch marks or broken filaments.
In-Action
Production Line Video/GIF
Dynamic demonstration of the scrubber operating smoothly at 1,800 RPM under continuous chemical spray without vibration or splash.
4. Commercial Compliance & Service Commitments
- Logistics & Lead Time: Global DDP/DAP terms supported. Standard specs ship within 48 hours; custom samples delivered in 5 days for rapid prototyping.
- Compliance & Certifications: Delivered with ISO 9001:2015 Quality Reports, RoHS 2.0 / REACH Compliance Certificates, Dynamic Balance Test Reports, and Certificate of Origin (COO).
- Warranty Policy: Backed by a 12-month quality traceability guarantee. Immediate replacement or refund initiated within 24 hours if non-human structural damage or abnormal shedding occurs.
Reverse Engineering Warning: Do NOT purchase this standard product if your application involves:
- High-Concentration Hydrofluoric Acid (HF > 5%): Hydrofluoric acid degrades nylon molecular chains over time. Request custom PEEK cores with fluoropolymer bristles for this environment.
- Dry Grinding Without Liquid Coolant: Designed exclusively for wet scrubber units. Friction heat exceeding 150°C during dry grinding will soften and deform nylon filaments.
- Ultra-Thin Foils (< 4.5 μm) Without Tension Control: Standard filament diameters may cause foil tearing. Contact our engineering team for specialized 0.03 mm ultra-soft filaments.
Keywords
Anode Scrubber Brushes
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Address:Building 1, No 115, Lane 1276, Nanle Road, Songjiang District, Shanghai 201611, China
Tel：008613781822862
WeChat ID：mary681987